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Welding: The World of Joining


Article # : 17913 

Section : NATURAL SCIENCE
Issue Date : 3 / 1990  2,551 Words
Author : Karl F. Graff and Robert M. Rivett
Karl F. Graff is executive director of Edison Welding Institute (EWI) in Columbus, Ohio. Robert M. Rivett currently manages the Bonding and Forge Welding Department of EWI and oversees research projects in many forms of welding.

       As you shield your eyes from the intense brilliance of a robot arc welder, or try to close your ears to the scream of a heavy-duty friction welder, you may not think much about the broad applications of modern welding processes. While many of its uses, such as constructing automobiles, bridges, buildings, ships, and pipelines, are doubtless familiar, its role as a means of soldering components and microjoining threadlike conductors between circuit chips and its expanded use in plastics, composites, and ceramics may come as surprise.
       
       Welding's Many Applications and Varieties
       
       Welding is a common operation on the assembly line and factory floor. It is often performed under quite perilous conditions: atop modern skyscrapers, on undersea oil platforms, and even in outer space.
       
       Its applications extend to an enormous range of material; aluminum, copper, nickel, and magnesium, together with their many alloys, not mention all grades of common and stainless steel. More recently, it has become possible to join a broader range of nonmetallics: plastics, composites of all types, ceramics, glass, and electronic materials.
       
       The great range of welded products and materials is paralleled by an equally broad array of welding processes. Manual arc welding, personified by the familiar helmeted, heavily clothed welder, represents the stereotypical image of this technology, but it is only one of half a dozen forms of arc welding. Likewise, the familiar technique of gas welding has several related variations. Spot welding, widely used in automobile assembly, is one of several ... (1998 of 17118 Characters)
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